Brass fitting play a crucial role in industrial piping systems due to their exceptional durability, corrosion resistance, and versatility. They provide reliable connections between pipes, valves, and other components, ensuring efficient fluid flow and system integrity.
Raw Materials:Brass is the primary material used in the manufacture of plumbing fittings,so our brass is carefully selected and tested to ensure that it is of consistent quality and meets the required specifications for the fittings being produced.
Forging:The brass is then melted down in a furnace and forged into ingots or billets, which are then rolled into sheets or drawn into specific diameters and lengths needed for the fittings.
Machining:Brass fittings are typically made using a combination of lathes, CNC machines, and other precision equipment. This stage involves the creation of the primary features of the fittings, such as threads, flanges, and grooves.
Assembly and Quality Control:This stage involves the fitting of components such as nuts, bolts, and washers to the fittings to ensure that they are fully functional. The fittings are then thoroughly inspected and tested to verify that they meet the required standards for safety and performance. A quality control team oversees the entire process to ensure that only the highest quality products are released into the market.
Clean and deburr pipe/tube ends. Apply PTFE tape or thread sealant to male tapered threads (BSPT/NPT). For compression fittings, slide the compression nut and ferrule onto the tube before insertion.
Align pipes/tubes axially to prevent stress. Hand-tighten threaded joints, then wrench-tighten 1-2 turns. For compression types, tighten the nut until snug plus ¼–½ turn. Never wrench the fitting body – apply torque only to connection nuts.
Control tightening force. Over-tightening may crack the fitting body or deform ferrules, causing leaks. Under-tightening risks joint failure. Pressure-test the system post-installation to verify integrity.
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